Nonwoven Material

    Special attention in the production of mattresses of TM VELAM is paid to nonwoven materials. They vary in purpose, properties, structure and characteristics. "Thermofelt", "Sprut", "Thermoflex".

 "Thermofelt" Thermobonded Nonwoven Material


"Thermofelt" is a wadding material, a product of thermobonding of fibers and is an indispensable element of a quality mattress. It is designed for providing load distribution and creation of stable protection of soft waddings from the action of metal structure of spring unit.
The selection of composition of fibers and densities of the materials allows certain properties of the mattress models to be imitated, as well as leveling or enhancing their level of rigidity and elasticity.
The material is produced in the form of plates (sheets) and in the form of rolls of 10-40 meters long - according to material density.

Field of Application:
  • furniture industry - rigid wadding in manufacture of mattresses, fabrication of upholstered furniture;
  • automotive industry - in fabricating parts as a sound-absorbing thermoinsulation.
  • The safety of the thermofelt has been confirmed by the conclusion of the State Sanitary and Epidemiological Expert Commission.

    Type VFT,
    density, g/m2
    Price, m2/UAH,
    including VAT
    Type VFT,
    density, g/m2
    Price, m2/UAH,
    including VAT
    3009,0070020,70
    40011,7080023,70
    50014,7090026,40
    60017,70100029,40

    Technical Specifications:

    ParameterValue
    CompositionA mixture of polyester fibers and regenerated wool or cotton fibers. Fibers of other origin are allowed.
    Surface appearanceTearing, holes, contamination are not allowed. The color of nonwoven waddings depends on color of fibers.
    Surface density, g / m2300- 1000
    Deviation from the nominal value of surface density,%, at most± 5
    Inequality by mass,%, at most15
    Maximum width, m2,1

    Explanatory notes on marking: "Thermofelt" Material VFT 500, where:

    - VFT- abbreviated material name;
    - 500 - value of surface density of material, g / m2
    Minimum ordered lot 500 kg

    "Sprut" Nonwoven Material


    "Sprut" is environmentally friendly, having no chemical binders, durable, light-weighted, resistant to deformation and exposure to: ultraviolet rays, microorganisms, low and high temperatures. Material allowing 100% regeneration.
    The production know-how of "Sprut" material with vertically oriented fibers is the company’s intellectual property protected by a patent.
    Quality and variety of fibers, innovative technologies and craftsmanship of workers allow creation of materials with unusual and unique performance.
    The use of high-quality polyester fibers that are widely used by the world community in production of personal hygiene products, including for children - the best recommendation for the materials offered by "VELAM".

    Field of Application:
  • furniture industry: wadding for manufactured mattresses, upholstered furniture filler;
    automotive industry as: a passenger compartment covering, a sound-absorbing thermoinsulation;
    filters in painting chambers;
    mechanical engineering: coarse filter.
    railway car manufacturing as: sound insulator; thermoinsulation.
  • The material is produced in the form of plates and rolls (10-30 meters long each) (according to density and height of material).





    Material Type
    «Sprut» Material Composition
    Polyester fiber with additives of
    regenerated wool fibers
    53.40 UAH / kg
    Polyester fiber with additives of
    regenerated cotton fibers
    62.10 UAH / kg
    Width, cmWidth, cm
    160 200160200
    UAH/ linear meter
    «Sprut»38,2065,1081,3075,6094,50
    «Sprut»43,30110,40138,00128,40160,20
    «Sprut»16,4054,9068,4063,6079,50
    «Sprut»37,40126,60158,10147,00183,90

     Specifications:
    The price of package: plate - 2.70 UAH / m2, roll - 3.00 UAH / linear meter.
    Minimum ordered lot - 250 kg
    * The delivery price is to be specified when contacting with a manager


    Explanatory note for marking symbols:
    Ш - composition of material includes regenerated wool fibers;
    X - composition of the material includes regenerated cotton fibers;
    Ordering example: "Sprut" Material 16.40 Ш, where:
    16 - the first two digits of the type indicate bulk density in kg / m3;
    40 - the second two digits indicate height of material in mm;
    Ш - composition of material includes regenerated wool fibers.

    «Termoflex» Thermobonded Nonwoven Material


    "Thermoflex" material is an analogue of "Sprut" material. And although similar raw materials are used for its production - a mixture of polyester fibers and regenerated cotton and wool fibers - due to a change in technology, the orientation of the fibers in the material structure has been changed: from vertical to horizontal.
    All this resulted in that the "Thermoflex" nonwoven material differs in properties from the "Sprut" material: it is more flexible and wear-resistant; both of these materials have a high air permeability. "Thermoflex" plates are made of a mixture of recovered and PET fibers.
    The elastic voluminous structure of compacted horizontal layers of fibers combines both surface stability and elasticity, increases height of mattress and, at the same time, distributes load (TM "VELAM").

    Field of Application:
  • furniture industry: upholstered wadding for manufactured mattresses, forming of upholstered furniture;
    automotive industry: in forming parts, a sound-absorbing thermoinsulation;

  • Technical Specifications:

    Name of parametersValue
    CompositionA mixture of polyester fibers and regenerated wool or cotton fibers. Fibers of other origin are allowed.
    Surface appearanceTearing, holes, contamination are not allowed.
    Bulk density, kg/m³10 - 60
    Admissible deviation from nominal value of bulk density,%, at most± 5
    Inequality by mass,%, at most5


    Material typePrice m2UAH, including VAT
    VFT 50.1018,60
    VFT 43.2032,10
    VFT 40.3044,70
    VFT 34.4050,70
    VFT 34.5065,10
    VFT 34.6075,90

    CharacteristicsPlatesRolls
    Rating valueAdmissible deviationRating valueAdmissible deviation
    Length,cm60-200± 11000-2000± 10
    Width, cm50-210± 3100-210± 4
    Thickness, mm10-60± 510± 5


    Note:

    1. The price of 1 kg of material is 37.20 UAH including VAT, the cost of packaging and delivery is not included;
    2. Package price: plate -2.70 UAH / m2, roll 3.00 UAH / linear meter.
    3. The material is produced in the form of plates (sheets) and rolls (according to density and height of material)
    Minimum ordered lot - 500 kg
    Explanatory note for marking symbols: material «Termoflex» VFT 34.40,where:

    VFT - abbreviated material name;
    34 - material density kg/m3;
    40 - material thickness, mm.